Duo Press – Bilayer Tablet Press

Backed by rich pharmaceutical industry experience, we are ready to offer high speed tablet making machines to our customers. This Chamunda DUO PRESS (Double Rotary Press) stands out due to its new aesthetic look and ergonomically compact design and is benefited with higher table output. It is developed to meet the R & D in the Tableting zone of the medical industry. This wonderful machine comes with the variant tooling like “B”, “D”, “D B” and “D B BB” to meet the specific and customize requirements. This machine is developed following with international standard bearing in mind requirements of customers. Our team focuses on the machinery part during the manufacturing of this machine. This machine is available at market competitive price.

High efficiency manufacture of pharmaceuticals requires the use of great quality tableting presses. Finished tablet is determined by the various operating parameters as well as the performance and design of tablet punches and dies.  Bilayer tablet is new concept of tablet for the successful creation of controlled release formulation with numerous features to provide a method of successful medicine delivery system. Bilayer tablet press is useful technology to conquer the shortcoming of the single layered pill. Bilayer pills can be a primary choice to avoid chemical incompatibilities. To reduce capital investment, tablet presses are used to produce such tablets. Using a DUO tablet press may be your perfect approach to producing a quality bi-layer tablets. Especially, when you wants high production output!

This machine is quality updated owing to their functionality, quality, in addition to competence. This provides easy & user-friendly operations, robustly for comprehensive time period with no breaks. It has exceptional supplies such as Electromagnetic Clutch, Adjustable Safety Upper Guard & contacts parts, Adjustable Upper punch penetration, made of SS 316. It is unproblematic to maintain and keep clean, very enduring as well as truly faultless for tablet making operations.

It is reliable and easy to operate with central driven, lubrication for centralized lubrication, and accessible front controls, suitable for large batch production.

Ideal Characteristics of Duo Press:

·         Central Drive System

o   No torque losses

·         Pre Compression Force 5+ tons

o   Better deaeration of material

o   Perfect Suits for dry granulation

·         Compatible for Bilayer Tablets

o   Allows Combination of 2 different APIs (Active Pharmaceutical Ingredients)

o   For an additional sales preposition

Features at a Glance:

·         Drive Arrangement   

o   Through variable frequency AC Drive, offering a complete solution to your AC Motor Speed.

·         All contacts parts made of SS 316

o   Contact parts including rotating Feeder  Paddles fitted with variable frequency drive, Discharge chute, Hopper, Hopper connector and butterfly valve for flow control

·         Three piece turret

o   with lower punch wiper seal and SS 316 Die Plate

·         Adjustable Safety Upper Guard

o   Operational interlock and Fully adjustable

·         Dust Nozzle

o   with Clamp- used for dust suppression

·         Ejection system

o   For weight checking or inspection purpose.

·         Main motor with ACVFD

o   It is reliable and affordable, has flexibility of control, and provides vital electrical energy savings through highly reduced electric bills.

·         Adjustable Upper punch penetration

o   This feature is very useful when tablet making very Shallow tablets.  

·         No foundation require because of anti vibration mounting

·         Inching System

·         High Speed Turret with Electro less nickel plating

·         Tablet compression zone

·         Anti-Reverse Protection

Optional Features:

·         5.7" Color Touch Screen

·         Turret and Feeder Motor Controls

·         3 Level Password Protection

·         Drive motor Controls and Fault Indication

·         Machine Parameters

·         Recipe Management

·         Comprehensive Reports

·         Force Control Parameters

·         Average compaction force indication

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Get best pharmaceutical machine to induce top quality granules

There are a unit several pharmaceutical corporations on the market nowadays and that they need smart instrumentality which will facilitate to provide high-quality product. The foremost common instrumentality which will facilitate to induce powder granules is Roller compactor. It’s terribly troublesome to cope with dry powder however with the assistance of compactor it's terribly straightforward to relinquish pressure and therefore get granules of various sizes. This kind of pharmaceutical instrumentality is extremely in style because it is extremely straightforward to work and additionally supply optimized material. These forms of granules area unit accustomed build tablets of various size and therefore such straightforward process will facilitate to induce high-quality tablets and can also be used as fillers. Nowadays compactor available is right once needs to induce granules with high-quality process. The potency of labor is additionally augmented with facilitate to such machines. These forms of instrumentality area unit on the market very compact size and therefore will be placed at anywhere. It provides high-quality tablets that area unit fashioned with such powder granules.

Working of roller

The pressure is given to powder from each side to induce grain sin varied size. The complete Roller compactor is dividing into 3 steps which will facilitate to attain a positive result. The primary half is feeding wherever the powder is placed in compaction space. The compaction space is offered between rolls during this kind of pharmaceutical instrumentality. The second half is compaction unit wherever the rolls area unit giving pressure from each side to make powder granules. The force is given to each side that may facilitate to extend pressure in compaction space. The last step is to line size of granules that is offered by compacting powder material. These several vary in step with demand so size reduction unit is offered wherever one will set particle size. Thus, the complete process is extremely straightforward and helps to attain needed result among time. Individuals will go get compactor available and therefore get granules of various sizes that are more used for various functions. The roll compactor machine is offered with the totally atomized system wherever roll pressure, speed and size will be set in step with demand. It’s terribly straightforward to attain density and high-quality grain with the compactor which will be used as filling material in tablets.

What area unit benefits of Roll compactor?

The roll compactor machine is extremely straightforward to work and makers will even scale back staff whereas going for such machine-controlled machine.

The parts on the market in such machine will simply be disassembled that may facilitate to wash components simply. Thus, the pharmaceutical instrumentality will facilitate to relinquish high-quality product simply.

The availability of compactor available will facilitate to induce granules with dirt fee setting. Thus, there's no dirt created whereas coping with dry powder in such kind of machine.

The machines designed considering various factors like safety, setting and top quality.

The roll compactor machine is Associate in Nursing example of contemporary technology here coping with dry powder to induce granules of needed size is extremely straightforward.

The totally automation method build it straightforward to work and therefore facilitate to induce smart results among time. The assembly comes with the various units that enable setting pressure and size simply.

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BLITZ Machine: For Better Efficiency and Increased Production

Chamunda Pharma Machinery Pvt. Ltd. specializes in the manufacture of BLITZ machine in India. This is a unique rotary press machine which is widely used as a compression machine for tablets. BLITZ machine is used as a tablet press machine in the pharmaceutical sector to manufacture tablets of uniform sizes and weight. The key feature of this machine includes high speed tablet press with front control increasing production with increased output. Its sturdy body makes it easy to operate and is user friendly.

BLITZ Machine stands out from other pharmaceutical machines due to the following salient features.

Salient Features

1.    BLITZ machine has a pre compression force up to 5 ton along with main compression force up to 10 ton.
2.    It has a higher speed operation with a centrally driven Turret drive up to 60 RPM rotating through bearings making its functioning more efficient.
3.    The Force Feeder works up to 120 RPM for compression of fine granules synchronizing speed and feed for the machine.
4.    Its specially designed hydro- pneumatic power pack stabilizes pressure on the machine while loading and over loading release.
5.    It is designed with a three piece turret with a Die Plate of SS316.
6.    The machine has contact parts in SS316.
7.    It has a dust extraction nozzle clamp fitted and is helpful for easy cleaning.
8.    Its acrylic upper guard is firm and sturdy for interlocking and operational safety purpose.
9.    BLITZ machine has all its controls in front for easy operation along with an inbuilt control panel
10.    It has a main motor with ACVFD and Electro Magnetic Clutch along with a force feeder with ACVFD
11.    Its upper punch penetration is easy to operate while designing the granules
12.    The machine has a tunnel type two sided lifting track
13.    BLITZ machine has an arrangement of auto lubrication for centralized lubrication for more efficiency
14.    It has an anti-vibration mount of vibration absorption and  is excellent for inching operation
15.    It has a special feature for anti-reverse protection
16.    BLITZ machine has been designed to provide provision for extra plug and socket of single and three phase for de-duster and dust extractor machine connection respectively

We, at Chamunda Pharma have successfully tested BLITZ machine and guarantee it to be the number one for increased production along with increased output. Its unique ergonomic design makes it easy for operational purpose. Its simple structure provides ease in maintaining the machine along with proper cleanliness.

Blitz Machine is specially designed for high speed accuracy along with efficiency for large patch production and more output.Its salient features enable all its parameters to be fine-tuned and make it more user friendly.

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Manufacture of the tableting blend

In the pill pressing method, the most guideline is to confirm that the acceptable quantity of active ingredient is in every pill. Hence, all the ingredients ought to be well-mixed. If a sufficiently uniform mixture of the elements can't be obtained with straightforward mixing processes, the ingredients should be coarse before compression to assure an excellent distribution of the active compound within the final pill. 2 basic techniques square measure accustomed granulate powders for compression into a tablet press: wet granulation and dry granulation. Powders that may be mixed well don't need granulation and might be compressed into tablets through direct compression.

Wet granulation

Wet granulation could be a method of employing a liquid binder to gently agglomerate the powder mixture. The number of liquid has got to be properly controlled, as over-wetting can cause the granules to be too onerous and under-wetting can cause them to be too soft and friable. binary compound solutions have the advantage of being safer to touch upon than solvent-based systems however might not be appropriate for medicine that square measure degraded by chemical reaction.

Procedure

1.         The active ingredient and excipients square measure weighed and mixed.

2.         The wet granulate is ready by adding the liquid binder–adhesive to the powder mix and admixture completely. Samples of binders/adhesives embody binary compound preparations of starch, natural gums like tree, and polyose derivatives like methyl group polyose, gelatin, and providence.

3.         Screening the damp mass through a mesh to create pellets or granules.

4.         Drying the granulation. a traditional tray-dryer or fluid-bed appliance square measure most typically used.

5.         When the granules square measure dried, they're had a screen of smaller size than the one used for the wet mass to form granules of uniform size.

Low shear wet granulation processes use terribly straightforward admixture instrumentality, and might take a substantial time to attain a uniformly mixed state. High shear wet granulation processes use instrumentality that mixes the powder and liquid at a awfully quick rate, and therefore hurries up the producing method. Fluid bed granulation could be a multiple-step wet granulation method performed within the same vessel to pre-heat, granulate, and dry the powders. It’s used as a result of it permits shut management of the granulation method.

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Sieving & Grading Machine GMP Model (Vibro Sifter)

Vibro Sifter offered is provided with multi-deck and dust-proof cover support and provides working on vibratory, rotary and magnetic principles that makes these suitable for sieving and screening of chemicals, cosmetics and pharmaceuticals. Finding use in sieving and screening of pharmaceuticals, chemicals, cosmetics, these are offered in different working capacities and are used for separation of mass composition of solid and liquid. These also come with circular gyratory screens that provide for efficient separation of mass composition of liquid from solid, solids from solids.

Features:

•    Simple & Compact construction.
•    Faster Separation
•    Double & Triple deck screens with outlet and hopper for bottom deck
•    available on request.
•    Lesser Maintenance and Power Consumption than the Conventional Sifter.
•    Easy dismantling and cleaning facility

Models	CPMVS 20”	CPMVS 30”
Screen Diameter	510 mm	750 mm
Charging Height	1000 mm	1150 mm
Discharging Height	600 mm	750 mm
Motor	0.5 HP, 3 Ø, A.C.	1 HP, 3 Ø, A.C.

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Colloid Mill- State of Art perfect homogenizer | emulsifier | Dispersing | Milling from CHAMUNDA

In-depth Knowledge of the domain-Pharma Machinery for Solid Oral Dosage, highly creative professionals and capability to convert imagination in to reality makes CHAMUNDA PHARMA MACHINERY PVT.LTD (CPMPL) as a preferred supplier for Pharma Machinery.

From its inception (1981) with the help of experienced engineers, we are able to offer a wide range of Colloid Mill. The company’s expertise in delivering unmatched products has helped in to earn the reputation of a veteran within the introduction of Colloid Mill during the early stage of companies expansion in early 80’s.

Super fine grind, Homogenize, Disperse, Mix and emulsify in single process TechniK-is one word to define our Colloid Mill.

Principle: A colloid mill does its work by hydraulic shear, bringing to bear a tremendous amount of energy on a small portion of material in the form of a thin film. This will reduce particles to their ultimate crystal size by breaking up the agglomerates into which they form. In the case of emulsions, the same principle holds. As the particles of the dispersed phase of the emulsion get smaller, it requires progressively more energy to overcome the surface tension holding them together. Enormous hydraulic shear is needed to do the job and a colloid mill is the ideal device to apply this force. Please refer attached white paper on Colliod Mill for your kind ref.

CPMPL engineers and application experts are available to assist you with selection of machine type as well as provide you with advice regarding installation of the machine into existing or new process systems. What else do you need? Please write to us in case you need us to attend your specific request if any.

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Do your pharmaceutical Tablet Productions require speed and precision.-We have solution for it.

Do your pharmaceutical Tablet Productions require speed and precision? CLIT PRESS II-Tablet press Machine is the answer.

Cutting edge technology, great reliability and unique design with easy to use and to maintain, these are the main features of our CLIT PRESS II. It’s really allows to Do your pharmaceutical Tablet Productions require speed and precision.-We have solution for it.-these are the words from the actual user/Machine Operator.

CLIT PRESS II machine is distinguished by the high technology, quality and reliability. These traits are guaranteed by an integrated and continuously upgraded production system. It’s is a modular design able to support various dosing units of powder. The high sophisticated manufacturing technology used for the moving parts ensures the precision of all the machine functions.

The design of CLIT PRESS II means precise functioning and high performances, characteristics which make this Tablet Press machine ideal for production of small, medium and large lots.The many options installed as standard enable CLIT PRESS II to satisfy all the production demands of the pharmaceutical companies.

Clit Press II offers a noticeable modularity:

• The standalone control cabinet contains all electrical and electronic             components

• 29 Stations Press is specially designed to compress DS, Capsules &                   Oval shaped tablets 23mm & 19mmg respectively

• The turret has a wider pitch circle diameter

• Geometry of the compression rolls for extended Dwell time even at a             High Speed

• Tablet press equipped with Three Piece Turret with SS 316 Die Plate with         Lower Punch Wiper Seal (Wiper seal only in D & B Tooling)

Let’s get to know it better by referring attached details of our CLIT PRESS II- Award Winning Tablet Press Machine.Our Record says this machine is installed at more than 1000 places & this is the highest in number any company has installed for the rated capacity.

Feel free to contact undersigned in case you have any query.

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