APPLICATION
& PROCESS:
Double Sided Tablet Press Machine is used for
production of simple and precise tablets from powder in Pharmaceutical and
relevant Industries.
KEY FEATURES
AT GLANCE
THE MACHINE
CONCEPT
The
basic construction of the machine consists of:
- Rigid base frame fitted on rigid body
- Tablet Compression Zone
- Electric Control Panel
THE ERGONOMICS DESIGN
The
CPEB4 has been completely new designed according to the most modern ergonomic
aspects.
• GMP
Model
• Easy
cleaning and Changeover
• Stainless
steel and acrylic surrounding
• Easy
to operate and maintenance
THE DRIVE
The machine is equipped with VARIABLE SPEED
PULLEY. The turret is driven by PB worm/Equivalent Material fitted to a bearing
mounted worm shaft gear box which is driven by motor. Small adjustment between
the worm and worm wheel to allow for any wear which can be adjusted in turn
extending it’s life.
THE GRAVITY FEED FRAME
Non mechanical open gravity feed frame are
standard equipment in this machine. The gravity feed frame fitted with easy
removed Fixing knob on rigid base plate and can be easily set and maintained at
the desired height. Resetting of the feed frame base is not required during
change over and cleaning. The gravity feed frame fitted with re-circulating
band to keep avoid spilling of the powder.
THE POWDER LEVEL
Powder
level in the feed frame can be easily adjusted by hopper support bracket and
knob. These adjustment are possible without having to shut down the machine and
open the guard
THE TURRET AND DIE TABLE
We
are proposing SS 316 die plate three piece turret along with SS 316 Powder
Contact Parts.
THE CAMS DESIGN
For
smooth operation, all CAMS are calculated by computer with a harmonic profile
to fluent operation and minimum wear.
THE UPPER PUNCH PENETRATION
Adjustable
upper punch penetration is provided as a standard features of CPEB4 model. The
system provides the following features.
- Change of level of compression of the tablet is possible in
the die
- Reduce ejection loads of difficult product like floppy or
sticky
- Die life can be increased by changing the level of tablet
compression and reversing the dies
THE OVERLOAD AND PRESSURE RELEASE MECHANISM
· The compression
spring overload pressure release mechanism fitted to lower pressure roll for
applying unique systems fitted to lower pressure roll for applying unique
compression force. It combines the advantage of selecting constant force or
constant thickness of the tablet press. The overload pressure release ensures any
overloading transmitted to the punches without major damage. The overload
pressure release should always be set to relieve the pressure with minimum
effort consistent with the diameter and hardness of the tablet being made.
THE DUST EXTRACTION ARRANGEMENT
· At high speed,
the Dust Extraction system is prerequisite. The effective dust suction nozzles
are fitted at compression zone with quick release design for easy cleaning.
THE LUBRICATION SYSTEMS
· The CPEB4 model
is equipped with one shot lubrication systems to serve lubrication to all
pressure roll pin. Oil cups are provided wherever continuous lubrication is
required.
THE NOISE LEVEL
· The compression
are is completely encapsulated and the machine itself is surrounded by sound absorbing
covering. Therefore, the noise level is below 85 dB even under higher load. The
machine is mounted on anti-vibration mounts.
THE CONTROL
PANEL
The control panel fitted on front side of the
machine. The control panel allows easy and safe adjustment of operating, easy
cleaning and gives excess space for setting, change over and cleaning of the
machine. The control panel is fitted with digital tablet counter, RPM Meter and
Push Buttons. The electric components closed panel installed in the machine cabinet
fitted with MCB, Overload relay, Contractors etc.
THE CLEANLINESS AND CLEANABILITY
The tableting zone has no painted surface and
corner to avoid dust traps. The large cabinet combined with acrylic guards
gives excellent access area for cleaning. Dust extractor nozzle significantly
reduces the dust levels in the tableting zone.
THE ELECTRIC AND ELECTRONICS
- Clearly defined wiring
- High End Products used for longer life & improved
Reliability of the machine Enhancing value of product
TECHNICAL SPECIFICATION
Sr.No.
|
MODEL
|
CPEB4 – 27
‘D’ TOOLING
|
CPEB4 – 35
‘B’ TOOLING
|
CPEB4 – 45
‘BB’ TOOLING
|
1.
|
No. Of Station
|
27
|
35
|
45
|
2.
|
Tooling
|
D
|
B
|
B
|
3.
|
Max. Operating Load (Tons)
|
10 Tons
|
6.5 Tons
|
6.5 Tons
|
4.
|
Max. Tablets Dia. (mm)
|
Ø 25 mm
|
Ø 16 mm
|
Ø 11 mm
|
5.
|
Max. Depth Of Fill (mm)
|
20
|
17.5
|
17.5
|
6.
|
Upper Punch Penetration (mm)
|
1.5 to 8 mm
|
1.5 to 8 mm
|
1.5 to 8 mm
|
- The output will
depend on the physical and chemical properties of material being processed. In
case of Tableting machine, it depends on tablet shape, weight, thickness &
ambient conditions.
- Electric voltage
and frequency can be provided as per customer’s requirement.
- The right for
modification in the design and the specs are reserved without prior notice.
21:38
